Macdon A40-D Bedienungsanleitung

A30-S and A30-DPull-Type Mower ConditionersA30-S, A30-D and A40-DSelf-Propelled Auger HeadersOPERATOR’S MANUALPart #169000 Rev. E$15

SECTION 2 SAFETY 169000 / 169040 8 Revision E 2-Panel Safety Sign Locations: Pull-Type (cont’d) B and F #184422 - Both sidesA #174632 - Both sid

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 98 Revision E 7.3 MAINTENANCE SPECIFICATIONS 7.3.1 Recommended Torques  Tighten all bolts t

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 99 Revision E 7.3.1.3 Flare Type Hydraulic Fittings a. Check flare and flare seat for defe

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 100 Revision E 7.3.1.5 O-Ring Face Seal (ORFS) Hydraulic Fittings * Torque values and ang

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 101 Revision E 7.3.2 Recommended Fluids and Lubricants Your machine can operate at top effi

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 102 Revision E 7.3.3 Conversion Chart QUANTITY INCH-POUND UNITS FACTOR SI UNITS (METRIC) UNIT

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 103 Revision E 7.4 DRIVESHIELDS a. To open LH and RH driveshields on header, press a screwd

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 104 Revision E SAMPLE GREASE DECAL 7.6 LUBRICATION CAUTION To avoid personal injury, before

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 105 Revision E I. A30-S Headers NOTE To prevent binding and/or excessive wear caused by sick

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 106 Revision E A30-S Headers (Cont’d) AUGER SHAFT BEARING (1 PLC) REEL SHAFT BEARING (1 PLC)

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 107 Revision E II. A30-D Headers REEL SHAFT BEARING (1 PLC) A30-D HEADER RH SIDEHigh Temper

SECTION 2 SAFETY 169000 / 169040 9 Revision E 2-Panel Safety Sign Locations: Pull-Type (cont’d) A #194464 B #174436 C #171281 - Both sidesD #1712

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 108 Revision E A30-D Headers (Cont’d) CROSS SHAFT BEARING (1 PLC) NOTE To prevent binding an

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 109 Revision E III. A40-D HEADERS REEL SHAFT BEARING (1 PLC) SICKLE DRIVE BEARING (1 PLC) A

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 110 Revision E A40-D Headers (Cont’d) NOTE To prevent binding and/or excessive wear caused

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 111 Revision E IV. HAY CONDITIONER ROLL SHAFT BEARINGS (2 PLCS) ROLL PIVOT (1 PLC - BOTH S

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 112 Revision E V. DRIVELINES CROSS SHAFT (1 PLC)DRIVELINE UNIVERSALS (2 PLCS)A30-SCROSS SH

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 113 Revision E VI. PULL-TYPE CARRIER FRAME WHEEL BEARINGS (1 PLC) - BOTH SIDES TONGUE PIVOT

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 114 Revision E 7.6.3 Oiling Refer to the following illustration to identify the various loc

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 115 Revision E Oiling (Cont’d) A30-D HEADER LH SIDE CHECK ROLL GEARBOX (1 PLC)SICKLE DRIVE B

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 116 Revision E 7.6.4 Sealed Bearing Installation a. Clean shaft, and coat with rust preve

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 117 Revision E 7.7 HYDRAULICS 7.7.1 Hydraulics: Self-Propelled Refer to your Self-Propelled

SECTION 2 SAFETY 169000 / 169040 10 Revision E 2.3.3 2-Panel Safety Sign Locations: Self-Propelled D #174474 G #36651 and or 194521 - Drivel

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 118 Revision E 7.7.2.5 Changing Hydraulic Oil Filter NOTE Change hydraulic oil filter after

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 119 Revision E 7.8 SICKLE AND SICKLE DRIVE CAUTION To avoid personal injury, before servici

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 120 Revision E 7.8.3 Sickle Installation WARNING Stand to rear of sickle during installation

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 121 Revision E 7.8.6 Spare Sickle a. A spare sickle complete with knife head on single knif

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 122 Revision E TIP: If trouble is encountered cutting tangled, or fine-stemmed material, r

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 123 Revision E 7.8.7.2.2 Pointed Guard Replacement: Double Knife Refer to previous section

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 124 Revision E 7.8.7.2.3 Stub Guard Replacement: Single Knife Stub guards, complete with to

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 125 Revision E 7.8.7.2.4 Stub Guard Replacement: Double Knife Refer to previous section for

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 126 Revision E 7.8.8 Sickle Hold-Downs Check daily that sickle hold-downs are set to prevent

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 127 Revision E 7.8.8.2 Sickle Hold-Down Adjustment: Stub Guards Single Knife a. Torque nut

SECTION 2 SAFETY 169000 / 169040 11 Revision E 2-Panel Safety Sign Locations: Self-Propelled (cont’d) B and C #184422 - B

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 128 Revision E 7.8.9 Sickle Drive Belt: A30-S CAUTION Stop engine, and remove key from igni

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 129 Revision E 7.8.9.3 Installation: A30-S Sickle Drive Belt a. Route sickle drive belt (A

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 130 Revision E 7.8.10 Sickle Drive Belts: A30-D 7.8.10.1 Tension Adjustment: LH Sickle Dri

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 131 Revision E f. Loosen three nuts (B). g. Loosen jam nut on adjuster bolt (C), and turn

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 132 Revision E 7.8.10.3 Installation: LH Sickle Drive Belts: A30-D CAUTION Stop engine, an

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 133 Revision E 7.8.10.4 Tension Adjustment: RH Sickle Drive Timing Belt - A30-D IMPORTANT T

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 134 Revision E 7.8.10.6 Installation: RH Sickle Drive Timing Belt - A30-D CAUTION Stop engi

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 135 Revision E 7.8.11 Sickle Drive Belts: A40-D 7.8.11.1 Tension Adjustment: LH Sickle Dri

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 136 Revision E Timing Belt a. Remove double V-belts as per previous page. b. Disconnect

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 137 Revision E Double V-Belts IMPORTANT Belts are a matched set. Replace both drive belts e

SECTION 2 SAFETY 169000 / 169040 12 Revision E 2.4 GENERAL SAFETY CAUTION The following are general farm safety precautions that should be part

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 138 Revision E 7.8.11.5 Removal: RH Sickle Drive Belt - A40-D CAUTION Stop engine, and remo

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 139 Revision E 7.8.12 Sickle Drive Timing Adjustment Double knife A30-D and A40-D Auger Hea

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 140 Revision E g. If timing is off, proceed as follows: 1. Loosen right side timing belt s

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 141 Revision E 7.8.13 Sickle Drive Box 7.8.13.1 Mounting Bolts CAUTION Stop engine, and rem

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 142 Revision E 7.8.13.3 Sickle Drive Box Installation a. Position sickle drive box as show

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 143 Revision E 7.8.13.4 Pulley Removal a. Remove sickle drive box. See previous page. b.

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 144 Revision E 7.9 REEL AND REEL DRIVE: A30-S, A30-D CAUTION To avoid personal injury, b

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 145 Revision E 7.9.2 Reel Drive Belts: A30-S, A30-D 7.9.2.1 Tension Adjustment IMPORTANT To

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 146 Revision E A 7.9.3 Reel Tines and Tine Bar Bearings: A30-S, A30-D IMPORTANT Keep reel t

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 147 Revision E A g. Attach end tine to tine bar with bolt (F) and keeper (G). Install nut

SECTION 2 SAFETY 169000 / 169040 13 Revision E  Use only service and repair parts made or approved by the equipment manufacturer. Substituted

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 148 Revision E 7.10 REEL AND REEL DRIVE: A40-D CAUTION To avoid personal injury, before serv

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 149 Revision E A h. Replace tine as follows: 1. Remove bolt (M) and keeper (N) on tine to

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 150 Revision E 7.10.2.2 Tine and Bearing Replacement: Center Section X a. Remove flangette

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 151 Revision E 7.10.2.3 Tine and Bearing Replacement: Opposite Cam - Section Y a. Remove s

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 152 Revision E 7.10.2.4 Tine Replacement: Tine Bar Extension - Section Z a. Remove bolt (F

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 153 Revision E 7.11 AUGER AND AUGER DRIVE: A30-S, A30-D CAUTION To avoid personal injury, be

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 154 Revision E 7.11.2 Auger Drive Chain: A30-D 7.11.2.1 Tension CAUTION Stop engine, and re

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 155 Revision E 7.11.3 Auger Drive Belt: A30-S 7.11.3.1 Tension IMPORTANT To prolong drive l

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 156 Revision E 7.11.4 Auger Drive Belts: A30-D 7.11.4.1 Tension IMPORTANT To prolong drive

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 157 Revision E 7.11.5 Auger Pans The high density polyethylene auger pans are repairable and

SECTION 3 DEFINITIONS 169000 / 169040 14 Revision E 3 DEFINITIONS The following terms may be used in this manual: TERM DEFINITION API American Pet

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 158 Revision E 7.11.7.2 Stripper Bar Replacement WARNING To avoid bodily injury or death fro

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 159 Revision E 7.13 CONDITIONER CAUTION To avoid personal injury, before servicing header/mo

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 160 Revision E 7.13.3 Disassemble Forming Shield a. Invert forming shield onto top. b. Re

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 161 Revision E c. Lift forming shield onto bolts (N) in windrower legs, and secure with cle

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 162 Revision E 7.13.8 Gearbox Removal: A30-S a. Remove hydraulic drive motor. Refer to Se

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 163 Revision E 7.13.9 Gearbox Installation: A30-S a. Position gearbox (A) as shown, pickin

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 164 Revision E g. Slide upper roll driveline onto gearbox as shown. Install and tighten tw

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 165 Revision E 7.13.10 Gearbox Removal: A30-D a. Open shield covering conditioner drive. b

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 166 Revision E h. Remove auger drive pulley (K) as follows: 1. Remove three bolts (L) from

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 167 Revision E 7.13.11 Gearbox Installation: A30-D a. Position gearbox (A) as shown, picki

SECTION 4 COMPONENTS 169000 / 169040 15 Revision E 4 COMPONENT IDENTIFICATION 4.1 PULL-TYPE ARTICULATING POWER TONGUE (APT) HEADER STEERING CYLIN

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 168 Revision E h. Position auger drive belts (M) as shown above. i. Turn adjuster bolt (N)

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 169 Revision E 7.13.12 Gearbox Removal: A40-D a. Open shield covering conditioner drive. b

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 170 Revision E j. j. Remove three flanged lock nuts (M) that secure gearbox (N) to header

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 171 Revision E l. Adjust roll timing. Refer to Section 6.17.12.2 Roll Timing and Alignment

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 172 Revision E 7.14 WHEELS, TIRES, AND HITCH: PULL-TYPE CAUTION To avoid personal injury, be

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 173 Revision E 7.14.4 Tire Inflation Check tire pressure daily. Maintain 30 psi (207 kPa).

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 174 Revision E 7.15 SKID SHOE WEAR PLATE REPLACEMENT Skid shoes are equipped with replaceabl

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 175 Revision E 7.16 GAUGE ROLLERS Gauge rollers can be removed for replacement or repair. P

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 176 Revision E 7.18 MAINTENANCE SCHEDULE The following maintenance schedules list periodic m

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 177 Revision E 7.18.1.3 Maintenance Record: Self-Propelled Self-Propelled Windrower Header

SECTION 4 COMPONENTS 169000 / 169040 16 Revision E PULL-TYPE (cont’d) HEADER DRIVEFLOAT SPRING HAZARD LIGHT TAIL LIGHT DRIVESHIELD FORMING SHIEL

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 178 Revision E 7.18.2 Pull-Type Mower Conditioner 7.18.2.1 Break-In Inspection: Pull-Type

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 179 Revision E 7.18.2.3 Maintenance Record: Pull-Type Pull-Type Mower Conditoner ACTION:

SECTION 8 TROUBLESHOOTING 169000 / 169040 180 Revision E 8 TROUBLESHOOTING 8.1 WINDROWER PERFORMANCE SYMPTOM PROBLEM SOLUTION SECTIONCarryover

SECTION 8 TROUBLESHOOTING 169000 / 169040 181 Revision E SYMPTOM PROBLEM SOLUTION SECTIONPulling Material By The Roots Or Tall Material Leaning

SECTION 8 TROUBLESHOOTING 169000 / 169040 182 Revision E SYMPTOM PROBLEM SOLUTION SECTIONSickle Plugging (cont’d). Wet undergrowth. Cut when u

SECTION 8 TROUBLESHOOTING 169000 / 169040 183 Revision E SYMPTOM PROBLEM SOLUTION SECTIONPlugging At Delivery Opening In Heavy Grass Seed. Open

SECTION 8 TROUBLESHOOTING 169000 / 169040 184 Revision E SYMPTOM PROBLEM SOLUTION SECTIONKnocking In Sickle Drive. Worn needle bearing in sickl

SECTION 9 OPTIONS AND ATTACHMENTS 169000 / 169040 185 Revision E 9 OPTIONS AND ATTACHMENTS 9.1 HYDRAULIC HEADER ANGLE KITS: PULL-TYPE This kit

UNLOADING AND ASSEMBLY 169000 / 169040 186 Revision E 10 UNLOADING AND ASSEMBLY Header-specific instructional manual for unloading, assembly and set

INDEX 169000 / 169040 187 Revision E 3 Point Hitch ... 26, 28 Abbreviations ...

SECTION 4 COMPONENTS 169000 / 169040 17 Revision E PULL-TYPE (cont’d) ARTICULATING POWER TONGUE STEERING CYLINDER LOCKOUT VALVE CONTROL HOSES PU

INDEX 169000 / 169040 188 Revision E Hydraulics ... 117 adding oil ...

INDEX 169000 / 169040 189 Revision E Stub Guards ... 92 double knife ...

NOTES 169000 / 169040 190 Revision E

MACDON A40-D SELF-PROPELLED AUGER HEADER MACDON A30-D PULL-TYPE MOWER CONDITIONER

SECTION 4 COMPONENTS 169000 / 169040 18 Revision E 4.2 SELF-PROPELLED SKID SHOE / GAUGE ROLLER CONDITIONER HAZARD LIGHT REEL BAT REEL CAM DRIVE

SECTION 5 SPECIFICATIONS 169000 / 169040 19 Revision E 5 SPECIFICATIONS 5.1 PULL-TYPE HEADERS HEADER SIZE 14 FT 16 FT 18 FT HEADER MODEL A

SECTION 5 SPECIFICATIONS 169000 / 169040 20 Revision E PULL-TYPE HEADERS (cont’d) NOTES: 1. Specifications and design are subject to change wi

SECTION 5 SPECIFICATIONS 169000 / 169040 21 Revision E 5.2 SELF-PROPELLED HEADERS HEADER SIZE 14 FT 16 FT 18 FT HEADER MODEL A30-S A40-D A30

SECTION 5 SPECIFICATIONS 169000 / 169040 22 Revision E SELF-PROPELLED HEADERS (cont’d) HEADER SIZE 14 FT 16 FT 18 FT HEADER MODEL A30-S A40-D

SECTION 6 OPERATION 169000 / 169040 23 Revision E 6 OPERATION 6.1 OWNER/OPERATOR RESPONSIBILITIES CAUTION  It is your responsibility to read

SECTION 6 OPERATION 169000 / 169040 24 Revision E 6.3 TRACTOR SETUP: PULL-TYPE 6.3.1 Tractor Requirements HEADER WIDTH MINIMUM POWER HP (KW) MI

SECTION 6 OPERATION 169000 / 169040 25 Revision E 6.3.3 Drawbar Hitch Set-Up a. Secure tractor drawbar so the hitch-pin hole is directly belo

SECTION 6 OPERATION 169000 / 169040 26 Revision E 6.3.4 3 Point Hitch (Cat. II, III or IIIN) Set-Up a. Attach the 3 point hitch adapter (A) t

SECTION 6 OPERATION 169000 / 169040 27 Revision E 6.4 MOWER CONDITIONER / TRACTOR HOOKUP: PULL-TYPE CAUTION Shut off tractor, engage parking b

169000 / 169040 1 Revision E 1 INTRODUCTION This instructional manual describes the operating and maintenance procedures for the Model A30-S, A3

SECTION 6 OPERATION 169000 / 169040 28 Revision E 6.4.2 3 Point Hitch (Cat. II, III, or IIIN) Hook-Up CAUTION Shut off tractor, engage parking

SECTION 6 OPERATION 169000 / 169040 29 Revision E 6.4.3 Hydraulic Connections WARNING Do not use remote hydraulic system pressures over 3000 ps

SECTION 6 OPERATION 169000 / 169040 30 Revision E 6.5 MOWER CONDITIONER / TRACTOR UNHOOK: PULL-TYPE CAUTION To prevent accidental movement of t

SECTION 6 OPERATION 169000 / 169040 31 Revision E j. Remove chain lock (F), and unhook safety chain from tractor. Wrap chain around APT for st

SECTION 6 OPERATION 169000 / 169040 32 Revision E 6.5.2 3-Point Hitch Unhook a. Park machine on flat level surface. b. Lower header onto bloc

SECTION 6 OPERATION 169000 / 169040 33 Revision E 6.6 HEADER ATTACHMENT: SELF-PROPELLED Refer to your Self-Propelled Windrower Operator’s Manua

SECTION 6 OPERATION 169000 / 169040 34 Revision E f. Route hoses (E) from windrower through support (F) and access hole (G) in header frame. g.

SECTION 6 OPERATION 169000 / 169040 35 Revision E 6.6.2 A40-D CAUTION To prevent accidental movement of windrower, place all controls in NEUTRA

SECTION 6 OPERATION 169000 / 169040 36 Revision E j. Push hose connectors onto mating receptacles (as shown) until collars on receptacles snap

SECTION 6 OPERATION 169000 / 169040 37 Revision E o. Open header LH driveshield. p. Check hose routing at the reel motor. The hose routing d

TABLE OF CONTENTS Section/Title ____ __Page 169000 / 169040 2 Revision E 1 INTRODUCTION ...

SECTION 6 OPERATION 169000 / 169040 38 Revision E 6.6.2.2 M150, M155 CAUTION To prevent accidental movement of windrower, place all controls in

SECTION 6 OPERATION 169000 / 169040 39 Revision E j. Push hose connectors onto mating receptacles (as shown) until collars on receptacles snap

SECTION 6 OPERATION 169000 / 169040 40 Revision E 6.6.2.3 M200 CAUTION To prevent accidental movement of windrower, place all controls in NEUTRA

SECTION 6 OPERATION 169000 / 169040 41 Revision E j. Push hose connectors onto mating receptacles (as shown) until collars on receptacles snap

SECTION 6 OPERATION 169000 / 169040 42 Revision E 6.6.2.4 M205 CAUTION To prevent accidental movement of the windrower, place all controls in NE

SECTION 6 OPERATION 169000 / 169040 43 Revision E e. Route bundle (E) from windrower through support (F) and access hole (G) in header frame al

SECTION 6 OPERATION 169000 / 169040 44 Revision E 6.6.3 Configure Reverser Valve Jumper Hose An optional reverser valve block to reverse the he

SECTION 6 OPERATION 169000 / 169040 45 Revision E c. To route hose (B) from A30-S position to A40-D position: 1. Disconnect jumper hose (B) a

SECTION 6 OPERATION 169000 / 169040 46 Revision E 6.7 HEADER DETACHMENT: SELF-PROPELLED CAUTION To prevent accidental movement of windrower, shu

SECTION 6 OPERATION 169000 / 169040 47 Revision E 6.7.2 A40-D Detachment CAUTION To prevent accidental movement of windrower, place all control

TABLE OF CONTENTS Section/Title __Page 169000 / 169040 3 Revision E 6.14 LIFT CYLINDER LOCK-OUTS ...

SECTION 6 OPERATION 169000 / 169040 48 Revision E h. Move hose bundle (H) from header, and locate on windrower LH side with hose ends in suppor

SECTION 6 OPERATION 169000 / 169040 49 Revision E 6.8 TRANSPORTING MOWER CONDITIONER 6.8.1 Self-Propelled Refer to your Self-Propelled Windrowe

SECTION 6 OPERATION 169000 / 169040 50 Revision E NOTE The hydraulic hoses do not need to be attached to the tractor for towing. Ensure they ar

SECTION 6 OPERATION 169000 / 169040 51 Revision E 6.8.2.3 Preparing Mower Conditioner for Transport a. Charge the steering circuit as follows

SECTION 6 OPERATION 169000 / 169040 52 Revision E 6.8.3 Pull-Type: Flatbed To transport the mower conditioner on a flatbed trailer, proceed as f

SECTION 6 OPERATION 169000 / 169040 53 Revision E g. Remove pin at rod end of APT steering cylinder, and move cylinder away from frame. Re-in

SECTION 6 OPERATION 169000 / 169040 54 Revision E l. Attach a chain to each frame hook (K) and a chain to each end of the lean bar at (L). Cha

SECTION 6 OPERATION 169000 / 169040 55 Revision E 6.8.3.2 Unloading: Pull-Type a. Remove tie downs. b. Install lean bar onto mower condition

SECTION 6 OPERATION 169000 / 169040 56 Revision E i. Swing APT to working position. j. Attach steering cylinder rod end to frame. k. Install

SECTION 6 OPERATION 169000 / 169040 57 Revision E 6.9 BREAK-IN PERIOD a. After attaching header/mower conditioner to windrower/tractor for the

TABLE OF CONTENTS Section/Title ____ __Page 169000 / 169040 4 Revision E 7.6 LUBRICATION ...

SECTION 6 OPERATION 169000 / 169040 58 Revision E Do the following each day before start-up: a. Check the machine for leaks or any parts that

SECTION 6 OPERATION 169000 / 169040 59 Revision E 6.15 STEERING: PULL-TYPE Steering the mower conditioner is controlled by the tractor’s remote

SECTION 6 OPERATION 169000 / 169040 60 Revision E 6.15.2 Left Side Operation: Pull-Type Move steering lever backward to achieve desired positio

SECTION 6 OPERATION 169000 / 169040 61 Revision E 6.15.5 180 Degree Turn NOTE When cutting back and forth on one side of the field, approximat

SECTION 6 OPERATION 169000 / 169040 62 Revision E 6.16 UNPLUGGING THE HEADER / MOWER CONDITIONER 6.16.1 Unplugging Conditioner: Pull-type WARNIN

SECTION 6 OPERATION 169000 / 169040 63 Revision E 6.17 HEADER OPERATION Satisfactory function of the windrower in all situations requires making

SECTION 6 OPERATION 169000 / 169040 64 Revision E 6.17.2 Auger Speed Auger speed must be high enough to carry crop into the conditioner, and yet

SECTION 6 OPERATION 169000 / 169040 65 Revision E 6.17.3 Reel Speed For best feeding of the crop into the header/ mower conditioner, reel speed m

SECTION 6 OPERATION 169000 / 169040 66 Revision E 6.17.4 Auger Position CAUTION To avoid personal injury, before servicing header/mower condition

SECTION 6 OPERATION 169000 / 169040 67 Revision E i. Open RH endshield. j. Loosen reel drive belts as follows: 1. Loosen jam nut on adjuster bo

TABLE OF CONTENTS Section/Title __Page 169000 / 169040 5 Revision E 7.14 WHEELS, TIRES, AND HITCH: PULL-TYPE ...

SECTION 6 OPERATION 169000 / 169040 68 Revision E 6.17.4.2 Auger Vertical Adjustment: A30-S CAUTION To prevent accidental movement of windrower,

SECTION 6 OPERATION 169000 / 169040 69 Revision E n. Check reel drive chain tension. Total chain slack at (N) should be 1/4 in. (6 mm).

SECTION 6 OPERATION 169000 / 169040 70 Revision E 6.17.4.3 Auger Fore-Aft Adjustment: A30-D CAUTION To prevent accidental movement of windrower,

SECTION 6 OPERATION 169000 / 169040 71 Revision E l. Check reel drive chain tension. Total chain slack at (K) should be 1/4 in. (6 mm).

SECTION 6 OPERATION 169000 / 169040 72 Revision E 6.17.4.4 Auger Vertical Adjustment: A30-D CAUTION To prevent accidental movement of windrower,

SECTION 6 OPERATION 169000 / 169040 73 Revision E l. Check reel drive chain tension. Total chain slack at (K) should be 1/4 in. (6 mm).

SECTION 6 OPERATION 169000 / 169040 74 Revision E 6.17.4.5 Auger Fore-Aft Adjustment: A40-D CAUTION To prevent accidental movement of windrower,

SECTION 6 OPERATION 169000 / 169040 75 Revision E 6.17.5 Reel Position Reel position has been found to be a critical factor in achieving good res

SECTION 6 OPERATION 169000 / 169040 76 Revision E 6.17.5.2 Reel Vertical Position: A30-S, A30-D CAUTION To prevent accidental movement of windro

SECTION 6 OPERATION 169000 / 169040 77 Revision E j. Tighten reel drive chain (C) as follows: 1. Turn adjuster bolt (E) to tighten chain until

SECTION 2 SAFETY 169000 / 169040 6 Revision E 2 SAFETY 2.1 SAFETY ALERT SYMBOL This safety alert symbol indicates important safety me

SECTION 6 OPERATION 169000 / 169040 78 Revision E 6.17.5.4 Reel Vertical Position: A40-D a. Open LH endshield. b. Loosen four nuts (E). c. Lo

SECTION 6 OPERATION 169000 / 169040 79 Revision E 6.17.6 Tine Aggressiveness Adjustment CAUTION To prevent accidental movement of windrower, pla

SECTION 6 OPERATION 169000 / 169040 80 Revision E 6.17.7 Reel Tine to Header Pan Clearance IMPORTANT The above dimensions are provided as guidel

SECTION 6 OPERATION 169000 / 169040 81 Revision E 6.17.9 Header Angle Header (or guard) angle can be varied from 8° to 16° below horizontal. Ch

SECTION 6 OPERATION 169000 / 169040 82 Revision E 6.17.10 Header Flotation Header flotation springs are normally set so 70 lbf (311 N) is req

SECTION 6 OPERATION 169000 / 169040 83 Revision E 6.17.11 Feed Pan / Rock-Drop Tine Position The rear of the feed pan is adjustable up and down t

SECTION 6 OPERATION 169000 / 169040 84 Revision E 6.17.12 Hay Conditioner Steel rolls condition the crop by crimping and crushing the stem in sev

SECTION 6 OPERATION 169000 / 169040 85 Revision E 6.17.12.2 Roll Timing and Alignment For proper conditioning, the rolls must be properly timed

SECTION 6 OPERATION 169000 / 169040 86 Revision E 6.17.12.2.2 Roll Alignment The rolls can be aligned in the fore and aft direction by shimming t

SECTION 6 OPERATION 169000 / 169040 87 Revision E 6.17.13 Roll Tension The roll tension (the force holding the rolls together) is factory-set, an

SECTION 2 SAFETY 169000 / 169040 7 Revision E 2.3.2 2-Panel Safety Sign Locations: Pull-Type D #113482 B and K #184422 - Both sidesA #174632 - B

SECTION 6 OPERATION 169000 / 169040 88 Revision E 6.17.14 Forming Shields WARNING Keep hands and feet away from discharge opening. Keep everyone

SECTION 6 OPERATION 169000 / 169040 89 Revision E 6.17.14.2 Rear Deflector (Fluffer Shield) The rear deflector (G) slows the crop exiting the con

SECTION 6 OPERATION 169000 / 169040 90 Revision E 6.17.15 Tall Crop Dividers The tall crop dividers attach to the ends of the header for clean c

SECTION 6 OPERATION 169000 / 169040 91 Revision E 6.17.16 Ground Speed CAUTION Reduce speed when turning, crossing slopes, or when travelling ove

SECTION 6 OPERATION 169000 / 169040 92 Revision E 6.17.17 Grass Seed Windrowing The grass seed auger header has several features to adapt it to

SECTION 6 OPERATION 169000 / 169040 93 Revision E 6.17.17.5 Windrow Forming Rods Forming rods are provided to assist in forming the narrow windro

SECTION 6 OPERATION 169000 / 169040 94 Revision E 6.17.18 Recommended Settings These settings are intended as a starting point. Operators should

SECTION 6 OPERATION 169000 / 169040 95 Revision E 6.18 HAYING TIPS 6.18.1 Curing a. A quick cure will maintain top quality because:  5% of th

SECTION 6 OPERATION 169000 / 169040 96 Revision E 6.19 STORAGE Do the following at the end of each operating season: a. Clean the header/mower c

SECTION 7 MAINTENANCE AND SERVICING 169000 / 169040 97 Revision E 7 MAINTENANCE AND SERVICING The following instructions are provided to assist