Macdon 922 Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - OPERATOR’S MANUAL

Model 912 / 922AUGER HEADER and Model 722 HAY CONDITIONER Model 933 Grass Seed Special AUGER HEADER OPERATOR’S MANUAL Form 46620 Issue 01/06 Sugg.

Seite 2

Form # 46620 Issue 01/06 8 SAFETY GENERAL SAFETY (continued) 6. Wear close-fitting clothing and cover long hair. Never wear dangling items su

Seite 3 - INTRODUCTION

Form # 46620 Issue 01/06 9 SPECIFICATIONS AUGER HEADERS: AVAILABLE SIZES 912 Single Sickle Header: 12 ft., 14 ft. 922 Double Sickle Header: 14 ft

Seite 4 - TABLE OF CONTENTS

Form # 46620 Issue 01/06 10 TORQUE SPECIFICATIONS CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and caps

Seite 5

Form # 46620 Issue 01/06 11 TORQUE SPECIFICATIONS TIGHTENING HYDRAULIC O-RING FITTINGS* 1. Inspect O-ring and seat for dirt or obvious defects.

Seite 6 - SERIAL NUMBER LOCATIONS

Form # 46620 Issue 01/06 12 OPERATIONYOUR RESPONSIBILITIES AS AN OWNER/OPERATOR CAUTION: 1. It is your responsibility to read and understand thi

Seite 7 - Form # 46620 Issue 01/06

Form # 46620 Issue 01/06 13 CHECK CLEARANCES IF POSITIONING HEADER WITH TRACTOR D E F OPERATION ATTACHING THE HAY CONDITIONER WARNING: Avoid poss

Seite 8

Form # 46620 Issue 01/06 14 OPERATION ATTACHING THE HAY CONDITIONER (continued) 2. Attach winch cables (G) both sides. NOTE: Ensure cable is corre

Seite 9

Form # 46620 Issue 01/06 15 OPERATION ATTACHING THE HAY CONDITIONER (continued) 7. Install belt over pulley (M) on header drive shaft. * NOTE: Do n

Seite 10 - SAFETY

Form # 46620 Issue 01/06 16 OPERATION DETACHING THE HAY CONDITIONER 1. For ease of removal, first detach the header from the tractor. See Windrow

Seite 11 - SPECIFICATIONS

Form # 46620 Issue 01/06 17 OPERATION DETACHING THE HAY CONDITIONER (continued) 5. Standing clear of hay conditioner, lower as follows. Use a long

Seite 12 - TORQUE SPECIFICATIONS

Inside Front Cover (blank)

Seite 13 - TORQUE SPECIFICATIONS

Form # 46620 Issue 01/06 18 OPERATION BREAK-IN PERIOD 1. After attaching header to windrower tractor for the first time, operate the machine slo

Seite 14 - OPERATION

Form # 46620 Issue 01/06 19 OPERATION PRE-STARTING CHECKS Do the following at the start of each operating season. CAUTION: 1. Review the Operat

Seite 15 - OPERATION

Form # 46620 Issue 01/06 20 OPERATION PRE-STARTING CHECKS Do the following each day before start-up: CAUTION: 1. Clear the area of other per

Seite 16

Form # 46620 Issue 01/06 21 OPERATION HEADER CONTROLS CAUTION: Be sure all bystanders are clear of machine before starting windrower or engaging any

Seite 17

Form # 46620 Issue 01/06 22 OPERATION OPERATING VARIABLES Satisfactory function of the header and hay conditioner in all situations requires makin

Seite 18 - OPERATION

Form # 46620 Issue 01/06 23 OPERATION GROUND SPEED Ground speed of windrower should be such that sickle can cut crop smoothly and cleanly. See Wi

Seite 19

Form # 46620 Issue 01/06 24 OPERATION REEL SPEED For best feeding of crop into the sickle and auger, reel speed should be just faster than ground

Seite 20

Form # 46620 Issue 01/06 25 CHECK TINE CLEARANCE OPERATION REEL PICK-UP FINGER PITCH Another factor in effective feeding of crop into the sickle an

Seite 21

Form # 46620 Issue 01/06 26 OPERATION CUTTING HEIGHT Your header will be equipped with either: • wide adjustable outer skid shoes, or • gauge roll

Seite 22

Form # 46620 Issue 01/06 27 OPERATION HEADER ANGLE The header (or guard) angle is adjustable in the following range depending on tractor model (me

Seite 23

Form # 46620 Issue 01/06 1 INTRODUCTION Your new Model 912 or 922 Auger Header and 722 Hay Conditioner, teamed with the MacDon Self Propelled Wind

Seite 24

Form # 46620 Issue 01/06 28 OPERATION AUGER MOUNTED CROP DEFLECTORS/STRIPPERS & STRIPPER BAR EXTENSIONS: 912 & 922 HEADERS Four rubber fing

Seite 25

Form # 46620 Issue 01/06 29 OPERATION HAY CONDITIONER ROLL INTERMESH The intermeshing steel rolls of the hay conditioner crimp the plant stems in s

Seite 26

Form # 46620 Issue 01/06 30 OPERATION HAY CONDITIONER ROLL TENSION SPRINGS The conditioner roll intermesh is maintained by two tension springs to pr

Seite 27

Form # 46620 Issue 01/06 31 OPERATION HAY CONDITIONER FORMING SHIELDS CAUTION: Keep forming shields installed at all times conditioner is in use.

Seite 28

Form # 46620 Issue 01/06 32 DEFLECTOR FINSOPERATION HAY CONDITIONER FORMING SHIELDS (continued) Forming Shield Height Depending on the amount o

Seite 29

Form # 46620 Issue 01/06 33 OPERATION HAYING TIPS There is one certainty when making hay - a fast cure will maintain top quality. It is critical

Seite 30

Form # 46620 Issue 01/06 34 OPERATION "GRASS SEED SPECIAL" HEADER The grass seed auger header has several features to adapt it to this s

Seite 31

Form # 46620 Issue 01/06 35 OPERATION UNPLUGGING THE HEADER WARNING: Stop engine and remove key from ignition before removing plugged material from

Seite 32

Form # 46620 Issue 01/06 36 OPERATION TRANSPORTING THE HEADER See "Transporting the Windrower" in Windrower Tractor Operator's Manu

Seite 33

Form # 46620 Issue 01/06 37 OPERATION STORAGE PROCEDURE Do the following at the end of each operating season: CAUTION: 1. Clean the windro

Seite 34

Form # 46620 Issue 01/06 2 TABLE OF CONTENTS PAGE INTRODUCTION...

Seite 35

Form # 46620 Issue 01/06 38 MAINTENANCE/SERVICE SERVICE PROCEDURES CAUTION: To avoid personal injury, before servicing machine or opening drive

Seite 36

Form # 46620 Issue 01/06 39 MAINTENANCE/SERVICE RECOMMENDED LUBRICANTS GREASE Use SAE Multi-Purpose High Temperature Grease with Extreme Pressure

Seite 37

Form # 46620 Issue 01/06 40 MAINTENANCE/SERVICE GREASING THE HEADER AND CONDITIONER See "Recommended Lubricants" in this section for re

Seite 38

Form # 46620 Issue 01/06 41 MAINTENANCE/SERVICE GREASING THE HEADER AND CONDITIONER (continued) 50 Hours: 1. Reel Finger Tube Bearings (E) - twe

Seite 39

Form # 46620 Issue 01/06 42 H CONDITIONER UNIVERSAL SHAFTC D LEFT END RIGHT END DRIVE SHAFT SUPPORT BEARINGS E F LEFT END

Seite 40 - MAINTENANCE/SERVICE

Form # 46620 Issue 01/06 43 N GAUGE ROLLER BEARINGS912 HEADER 922/933 HEADERSAUGER SHAFT BEARING P L K M LEFT END

Seite 41

Form # 46620 Issue 01/06 44 MAINTENANCE/SERVICE SICKLE AND SICKLE DRIVE WARNING: Keep hands clear of the area between guards and sickle at all time

Seite 42 - MAINTENANCE/SERVICE

Form # 46620 Issue 01/06 45 MAINTENANCE/SERVICE SICKLE AND SICKLE DRIVE (continued) Sickle Head Needle Bearing Installation Using a flat-ended t

Seite 43

Form # 46620 Issue 01/06 46 MAINTENANCE/SERVICE Guards (Standard) Check daily that guards are aligned to obtain proper shear cut between sickle se

Seite 44

Form # 46620 Issue 01/06 47 MAINTENANCE/SERVICE SICKLE AND SICKLE DRIVE (continued) Stub Guards and Hold-Downs – 933 Header Stub guards are stand

Seite 45 - MAINTENANCE/SERVICE

Form # 46620 Issue 01/06 3 TABLE OF CONTENTS PAGE MAINTENANCE/SERVICE Service Procedures...

Seite 46

Form # 46620 Issue 01/06 48 MAINTENANCE/SERVICE Sickle Timing (Double Sickle Headers) To prevent excessive vibration, the left and right sickles

Seite 47

Form # 46620 Issue 01/06 49 MAINTENANCE/SERVICE Tightening Double Sickle Drive Belts 1. To tighten cross-shaft drive belt (G) only: NOTE: If timi

Seite 48

Form # 46620 Issue 01/06 50 MAINTENANCE/SERVICE SICKLE AND SICKLE DRIVE (continued) Wobble Box Maintenance NOTE: For double sickle headers, perfor

Seite 49

Form # 46620 Issue 01/06 51 REEL FORE-AFT POSITION MAINTENANCE/SERVICE REEL AND REEL DRIVE Reel Position - Fore and Aft The reel fore-aft position

Seite 50

Form # 46620 Issue 01/06 52 REEL DRIVE - 912 HEADERL N M K MAINTENANCE/SERVICE REEL AND REEL DRIVE (continued) Replacing reel fingers - 922 & 9

Seite 51

Form # 46620 Issue 01/06 53 AVOID HIGH PRESSURE FLUIDSREEL DRIVE CHAIN ADJUSTMENT922 & 933 HEADERS E D F C MAINTENANCE/SERVICE REEL AND REEL DRI

Seite 52

Form # 46620 Issue 01/06 54 AUGER CLEARANCE TO FLIGHTING MAINTENANCE/SERVICE AUGER AND AUGER DRIVE Auger Position The auger position has been fac

Seite 53

Form # 46620 Issue 01/06 55 MAINTENANCE/SERVICE AUGER AND AUGER DRIVE (continued) Auger Speed - 912 Header The auger drive is factory assembled f

Seite 54

Form # 46620 Issue 01/06 56 MAINTENANCE/SERVICE HAY CONDITIONER Hay Conditioner Roll Timing 1. Minor corrections to roll timing can be made by

Seite 55

Form # 46620 Issue 01/06 57 MAINTENANCE/SERVICE HAY CONDITIONER Hay Conditioner Drive Belt Tension IMPORTANT: To prolong belt and drive life, maint

Seite 56

Form # 46620 Issue 01/06 4 SERIAL NUMBER LOCATIONS Record the serial numbers in the space provided. Auger Header: Plate is located on top of

Seite 57

Form # 46620 Issue 01/06 58 MAINTENANCE/SERVICE HAY CONDITIONER Hay Conditioner Gear Case Lubricant Check gear case lubricant level before firs

Seite 58

Form # 46620 Issue 01/06 59 MAINTENANCE/SERVICE MAINTENANCE SCHEDULE The following maintenance schedule is a listing of periodic maintenance proce

Seite 59

Form # 46620 Issue 01/06 60 MAINTENANCE RECORD Header Serial No. Hay Conditioner Serial No.

Seite 60

Form # 46620 Issue 01/06 61 TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION REF. Excessive breakage of sickle sections or guards. Cutterbar opera

Seite 61

Form # 46620 Issue 01/06 62 TROUBLESHOOTINGSYMPTOM PROBLEM SOLUTION REF. Excessive header vibration. Soil build-up on conditioner rolls

Seite 62 - MAINTENANCE RECORD

Form # 46620 Issue 01/06 63 TROUBLESHOOTINGSYMPTOM PROBLEM SOLUTION REF. Auger carrying crop over back onto reel (continued). Auger speed

Seite 63 - TROUBLESHOOTING

Form # 46620 Issue 01/06 64 TROUBLESHOOTINGSYMPTOM PROBLEM SOLUTION REF. Hay conditioner rolls will not turn. Obstruction or wad in condit

Seite 64

Form # 46620 Issue 01/06 65 TROUBLESHOOTINGSYMPTOM PROBLEM SOLUTION REF.Windrow uneven cont’d. Auger flighting is bent, has large nicks in OD, or

Seite 65

Form # 46620 Issue 01/06 66 ATTACHMENTS Consult your Windrower Dealer for details on the following Options and Attachments. Tall Crop Kit WholeGoo

Seite 66

Form # 46620 Issue 01/06 67 ATTACHMENTS Replacement Reel Bat Kits Wholegoods order number: Model 912 12’ – B2890 Model 922 14’ – B2884 Model 933

Seite 67

Form # 46620 Issue 01/06 5 SAFETY SAFETY ALERT SYMBOL This safety alert symbol indicates important safety messages in this manual and on safety si

Seite 68 - ATTACHMENTS

Form # 46620 Issue 01/06 68 UNLOADING & ASSEMBLY PREPARE TO UNLOAD CAUTION: To avoid injury to bystanders from being struck by machinery, do

Seite 69

Form # 46620 Issue 01/06 69 UNLOADING & ASSEMBLY INSTALL SKID SHOES OR GAUGE ROLLERS NOTE: Before lowering header, install either adjustable s

Seite 70 - UNLOADING & ASSEMBLY

Form # 46620 Issue 01/06 70 CHECK CLEARANCES IF POSITIONING HEADER WITH TRACTOR D E F UNLOADING & ASSEMBLY ATTACHING THE HAY CONDITIONER WARN

Seite 71 - UNLOADING & ASSEMBLY

Form # 46620 Issue 01/06 71 UNLOADING & ASSEMBLY ATTACHING THE HAY CONDITIONER (continued) 2. Attach winch cables (G) both sides. NOTE: Ensu

Seite 72

Form # 46620 Issue 01/06 72 UNLOADING & ASSEMBLY ATTACHING THE HAY CONDITIONER (continued) 7. Install pulley (M) on header drive shaft at left

Seite 73

Form # 46620 Issue 01/06 73 INSTALL SIDE DEFLECTORS A B C D UNLOADING & ASSEMBLY INSTALL BREATHER IN DRIVE CASE 1. Untie plastic bag (C) and

Seite 74

Form # 46620 Issue 01/06 74 ATTACH FORMING SHIELDS - OPTIONAL (HIGH) POSITION WITH XX52(i) TRACTOR L L ATTACH FORMING SHIELDS -STANDARD (LOW) POSITIO

Seite 75

Form # 46620 Issue 01/06 75 UNLOADING & ASSEMBLY AUGER PAN EXTENSION INSTALLATION – GRASS SEED HEADER One pan extension is provided to reduce d

Seite 76

Form # 46620 Issue 01/06 76 UNLOADING & ASSEMBLYOPTIOAL HYDRAULIC CONDITIONER ROLL OPENER INSTALLATION INSTRUCTIONS NOTE: If Hydraulic Roll Open

Seite 77

Form # 46620 Issue 01/06 77 UNLOADING & ASSEMBLY INSTALLATION (continued): 4. Install one clamp (E) with 3/8 x 1 inch carriage bolt and smooth

Seite 78

Form # 46620 Issue 01/06 6 SAFETY SAFETY SIGNS · The safety signs reproduced below appear on the header at the locations listed. · Keep safety s

Seite 79

Form # 46620 Issue 01/06 78 UNLOADING & ASSEMBLY INSTALLATION: 8. Install electrical harness (continued): • Mount harness relay block onto fro

Seite 80

Form # 46620 Issue 01/06 79 UNLOADING & ASSEMBLY INSTALLATION (continued): 9. Attach “WARNING” card (R) to hydraulic fitting at tractor reel l

Seite 81

Form # 46620 Issue 01/06 80 INDEX A PAGE Assembly... 69 Attaching the Hay Conditioner...

Seite 82 - INDEX

Form # 46620 Issue 01/06 81 INDEX S Safety - Alert Symbol... 5 - General Farm...

Seite 83

Auger Header Pre-Delivery Checklist Perform these checks and adjustments prior to delivery to your customer. See the Operator's Manual for ad

Seite 84 - Pre-Delivery Checklist

Form # 46620 Issue 01/06 7 SAFETY GENERAL SAFETY The following are general farm safety precautions that should be part of your operating procedure

Verwandte Modelle: 912

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